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Superior ceramic cutting tools

Superior ceramic cutting tools

Superior ceramic cutting tools

New class sialon cutting tools at competitive prices and quality warranty.

The superior performance of our ceramics is derived from high quality raw materials, unique chemical composition and manufacturing technology and now used for the production of sialon cutting tools With regards to Sialon ceramics, there is substitution of silicon by aluminum with corresponding atomic replacement of nitrogen by oxygen, to satisfy valency requirements. The resulting ‘solution’ has superior properties to the original pure solvent, syalon, silicon nitride or Si3N4.

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Product Description

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Premium Sialon Ceramic Cutting Tools – Custom High-Precision Inserts with Exceptional Hardness, Toughness & Wear Resistance

Custom Made Sialon Cutting Tools from Sialon Ceramics are superior high-performance ceramic cutting tools manufactured from advanced Sialon ULTRA™ silicon nitride-based ceramics (Si₃Al₃O₃N₅). Since 1986, these tools have delivered unmatched performance thanks to high-quality raw materials, unique chemical composition (substitution of silicon by aluminum and nitrogen by oxygen) and proprietary manufacturing technology – resulting in properties far superior to pure silicon nitride or Si₃N₄.

Available in four premium grades (ULTRA-001 to ULTRA-004), they offer exceptional hardness (Vickers 12.7–15.0 GPa), flexural strength (580–1,020 MPa), fracture toughness (4–7 MPa·m¹/²), heat shock resistance (up to 900 °C) and excellent thermal conductivity (23–54 W/(m·K)). Zero water absorption, high Young’s modulus (270–300 GPa) and volume resistivity >10¹⁴ Ω·cm make them ideal for high-speed machining, precision turning, milling and cutting of hard materials, aerospace components, automotive parts and high-temperature applications.

Benefits include dramatically longer tool life, superior surface finish, reduced tool wear, lower machining costs and the ability to maintain sharpness at elevated temperatures where carbide tools fail. They are also used in combination with Sialon ULTRA™ extrusion dies for copper/brass (new ultrasonic die technology available). Fully custom-made to your drawings – inserts, holders, full tooling solutions – with fast quotation and competitive pricing.

These premium sialon ceramic cutting tools represent the next generation of technical ceramics for demanding machining environments. View Sialon Ceramic Cutting Tools – upload your drawing for a custom quote today. Quality warranty included.

Material data sheet Sialon (Si3Al3O3N5)

Typical Sialon ULTRA grades

ULTRA-001 ULTRA-002 ULTRA-003 ULTRA-004
Bulk Density g/cm3 3.2 3.1 3.3 3.2
Water Absorption 0 0 0 0
Flexural Strength MPa 580 900 1,020 790
Vickers Hardness HV1 GPa 13.9 12.7 15.0 13.8
Fracture Toughness (SEPB) MPam1/2 4 ~ 5 6 ~ 7 7 6 ~ 7
Young’s Modulus of Elasticity GPa 290 270 300 290
Poisson’s Ratio 0.28 0.28 0.28 0.28
Coefficient of Linear Thermal (40 – 800 °C)
Expansion
×10-6/℃ 3.2 3.4 3.3 3.5
Thermal Conductivity (20℃) W/(m・k) 25 23 27 54
Specific Heat J/(g・k) 0.64 0.66 0.65 0.66
Heat Shock Resistance 550 800 800 900
Volume Resistivity (20℃) Ω・cm >1014 >1014 >1014 >1014

All XICRU Crucibles

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Premium Sialon Ceramic Cutting Tools – Custom High-Precision Inserts with Exceptional Hardness, Toughness & Wear Resistance

Custom Made Sialon Cutting Tools from Sialon Ceramics are superior high-performance ceramic cutting tools manufactured from advanced Sialon ULTRA™ silicon nitride-based ceramics (Si₃Al₃O₃N₅). Since 1986, these tools have delivered unmatched performance thanks to high-quality raw materials, unique chemical composition (substitution of silicon by aluminum and nitrogen by oxygen) and proprietary manufacturing technology – resulting in properties far superior to pure silicon nitride or Si₃N₄.

Available in four premium grades (ULTRA-001 to ULTRA-004), they offer exceptional hardness (Vickers 12.7–15.0 GPa), flexural strength (580–1,020 MPa), fracture toughness (4–7 MPa·m¹/²), heat shock resistance (up to 900 °C) and excellent thermal conductivity (23–54 W/(m·K)). Zero water absorption, high Young’s modulus (270–300 GPa) and volume resistivity >10¹⁴ Ω·cm make them ideal for high-speed machining, precision turning, milling and cutting of hard materials, aerospace components, automotive parts and high-temperature applications.

Benefits include dramatically longer tool life, superior surface finish, reduced tool wear, lower machining costs and the ability to maintain sharpness at elevated temperatures where carbide tools fail. They are also used in combination with Sialon ULTRA™ extrusion dies for copper/brass (new ultrasonic die technology available). Fully custom-made to your drawings – inserts, holders, full tooling solutions – with fast quotation and competitive pricing.

These premium sialon ceramic cutting tools represent the next generation of technical ceramics for demanding machining environments. View Sialon Ceramic Cutting Tools – upload your drawing for a custom quote today. Quality warranty included.

Material data sheet Sialon (Si3Al3O3N5)

Typical Sialon ULTRA grades

ULTRA-001 ULTRA-002 ULTRA-003 ULTRA-004
Bulk Density g/cm3 3.2 3.1 3.3 3.2
Water Absorption 0 0 0 0
Flexural Strength MPa 580 900 1,020 790
Vickers Hardness HV1 GPa 13.9 12.7 15.0 13.8
Fracture Toughness (SEPB) MPam1/2 4 ~ 5 6 ~ 7 7 6 ~ 7
Young’s Modulus of Elasticity GPa 290 270 300 290
Poisson’s Ratio 0.28 0.28 0.28 0.28
Coefficient of Linear Thermal (40 – 800 °C)
Expansion
×10-6/℃ 3.2 3.4 3.3 3.5
Thermal Conductivity (20℃) W/(m・k) 25 23 27 54
Specific Heat J/(g・k) 0.64 0.66 0.65 0.66
Heat Shock Resistance 550 800 800 900
Volume Resistivity (20℃) Ω・cm >1014 >1014 >1014 >1014

Product Description

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Premium Sialon Ceramic Cutting Tools – Custom High-Precision Inserts with Exceptional Hardness, Toughness & Wear Resistance

Custom Made Sialon Cutting Tools from Sialon Ceramics are superior high-performance ceramic cutting tools manufactured from advanced Sialon ULTRA™ silicon nitride-based ceramics (Si₃Al₃O₃N₅). Since 1986, these tools have delivered unmatched performance thanks to high-quality raw materials, unique chemical composition (substitution of silicon by aluminum and nitrogen by oxygen) and proprietary manufacturing technology – resulting in properties far superior to pure silicon nitride or Si₃N₄.

Available in four premium grades (ULTRA-001 to ULTRA-004), they offer exceptional hardness (Vickers 12.7–15.0 GPa), flexural strength (580–1,020 MPa), fracture toughness (4–7 MPa·m¹/²), heat shock resistance (up to 900 °C) and excellent thermal conductivity (23–54 W/(m·K)). Zero water absorption, high Young’s modulus (270–300 GPa) and volume resistivity >10¹⁴ Ω·cm make them ideal for high-speed machining, precision turning, milling and cutting of hard materials, aerospace components, automotive parts and high-temperature applications.

Benefits include dramatically longer tool life, superior surface finish, reduced tool wear, lower machining costs and the ability to maintain sharpness at elevated temperatures where carbide tools fail. They are also used in combination with Sialon ULTRA™ extrusion dies for copper/brass (new ultrasonic die technology available). Fully custom-made to your drawings – inserts, holders, full tooling solutions – with fast quotation and competitive pricing.

These premium sialon ceramic cutting tools represent the next generation of technical ceramics for demanding machining environments. View Sialon Ceramic Cutting Tools – upload your drawing for a custom quote today. Quality warranty included.

Material data sheet Sialon (Si3Al3O3N5)

Typical Sialon ULTRA grades

ULTRA-001 ULTRA-002 ULTRA-003 ULTRA-004
Bulk Density g/cm3 3.2 3.1 3.3 3.2
Water Absorption 0 0 0 0
Flexural Strength MPa 580 900 1,020 790
Vickers Hardness HV1 GPa 13.9 12.7 15.0 13.8
Fracture Toughness (SEPB) MPam1/2 4 ~ 5 6 ~ 7 7 6 ~ 7
Young’s Modulus of Elasticity GPa 290 270 300 290
Poisson’s Ratio 0.28 0.28 0.28 0.28
Coefficient of Linear Thermal (40 – 800 °C)
Expansion
×10-6/℃ 3.2 3.4 3.3 3.5
Thermal Conductivity (20℃) W/(m・k) 25 23 27 54
Specific Heat J/(g・k) 0.64 0.66 0.65 0.66
Heat Shock Resistance 550 800 800 900
Volume Resistivity (20℃) Ω・cm >1014 >1014 >1014 >1014

XICAR™ Sintered Silicon Carbide Products

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Premium Sialon Ceramic Cutting Tools – Custom High-Precision Inserts with Exceptional Hardness, Toughness & Wear Resistance

Custom Made Sialon Cutting Tools from Sialon Ceramics are superior high-performance ceramic cutting tools manufactured from advanced Sialon ULTRA™ silicon nitride-based ceramics (Si₃Al₃O₃N₅). Since 1986, these tools have delivered unmatched performance thanks to high-quality raw materials, unique chemical composition (substitution of silicon by aluminum and nitrogen by oxygen) and proprietary manufacturing technology – resulting in properties far superior to pure silicon nitride or Si₃N₄.

Available in four premium grades (ULTRA-001 to ULTRA-004), they offer exceptional hardness (Vickers 12.7–15.0 GPa), flexural strength (580–1,020 MPa), fracture toughness (4–7 MPa·m¹/²), heat shock resistance (up to 900 °C) and excellent thermal conductivity (23–54 W/(m·K)). Zero water absorption, high Young’s modulus (270–300 GPa) and volume resistivity >10¹⁴ Ω·cm make them ideal for high-speed machining, precision turning, milling and cutting of hard materials, aerospace components, automotive parts and high-temperature applications.

Benefits include dramatically longer tool life, superior surface finish, reduced tool wear, lower machining costs and the ability to maintain sharpness at elevated temperatures where carbide tools fail. They are also used in combination with Sialon ULTRA™ extrusion dies for copper/brass (new ultrasonic die technology available). Fully custom-made to your drawings – inserts, holders, full tooling solutions – with fast quotation and competitive pricing.

These premium sialon ceramic cutting tools represent the next generation of technical ceramics for demanding machining environments. View Sialon Ceramic Cutting Tools – upload your drawing for a custom quote today. Quality warranty included.

Material data sheet Sialon (Si3Al3O3N5)

Typical Sialon ULTRA grades

ULTRA-001 ULTRA-002 ULTRA-003 ULTRA-004
Bulk Density g/cm3 3.2 3.1 3.3 3.2
Water Absorption 0 0 0 0
Flexural Strength MPa 580 900 1,020 790
Vickers Hardness HV1 GPa 13.9 12.7 15.0 13.8
Fracture Toughness (SEPB) MPam1/2 4 ~ 5 6 ~ 7 7 6 ~ 7
Young’s Modulus of Elasticity GPa 290 270 300 290
Poisson’s Ratio 0.28 0.28 0.28 0.28
Coefficient of Linear Thermal (40 – 800 °C)
Expansion
×10-6/℃ 3.2 3.4 3.3 3.5
Thermal Conductivity (20℃) W/(m・k) 25 23 27 54
Specific Heat J/(g・k) 0.64 0.66 0.65 0.66
Heat Shock Resistance 550 800 800 900
Volume Resistivity (20℃) Ω・cm >1014 >1014 >1014 >1014

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Reasonable delivery times

We ship usually within 4 weeks

12 months warranty

In molten aluminium baths

24/7 Support

Since 1986

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