Superior ceramic cutting tools

Superior ceramic cutting tools

Superior ceramic cutting tools

New class sialon cutting tools at competitive prices and quality warranty.

The superior performance of our ceramics is derived from high quality raw materials, unique chemical composition and manufacturing technology and now used for the production of sialon cutting tools With regards to Sialon ceramics, there is substitution of silicon by aluminum with corresponding atomic replacement of nitrogen by oxygen, to satisfy valency requirements. The resulting ‘solution’ has superior properties to the original pure solvent, syalon, silicon nitride or Si3N4.

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Sialon Silicon Nitride Extrusion Dies for the Aluminium Industry

Sialon silicon nitride extrusion dies are engineered for exceptional performance in the demanding aluminium extrusion process. Known for their unmatched durability, these dies are designed to withstand the extreme conditions of high temperatures and high-pressure environments typically encountered in aluminium processing. Made from advanced Sialon materials, these dies offer superior resistance to wear, corrosion, and thermal shock, which leads to longer tool life and reduced maintenance costs.

The unique properties of Sialon silicon nitride ensure that these dies retain their structural integrity and precision even under the most intense operational conditions. Their excellent thermal conductivity aids in consistent temperature regulation, ensuring smoother and more efficient extrusion of aluminium profiles. Furthermore, the low coefficient of friction of Sialon reduces the wear on both the dies and the aluminium material, enhancing the overall quality and finish of the extruded products.

Whether used in standard or complex extrusion applications, Sialon silicon nitride extrusion dies deliver outstanding durability, reducing downtime, and improving production efficiency. Ideal for high-volume aluminium extrusion plants, these dies are a reliable investment that will provide long-term, cost-effective performance.

Material data sheet Sialon (Si3Al3O3N5)

Typical Sialon ULTRA grades

ULTRA-001 ULTRA-002 ULTRA-003 ULTRA-004
Bulk Density g/cm3 3.2 3.1 3.3 3.2
Water Absorption 0 0 0 0
Flexural Strength MPa 580 900 1,020 790
Vickers Hardness HV1 GPa 13.9 12.7 15.0 13.8
Fracture Toughness (SEPB) MPam1/2 4 ~ 5 6 ~ 7 7 6 ~ 7
Young’s Modulus of Elasticity GPa 290 270 300 290
Poisson’s Ratio 0.28 0.28 0.28 0.28
Coefficient of Linear Thermal (40 – 800 °C)
Expansion
×10-6/℃ 3.2 3.4 3.3 3.5
Thermal Conductivity (20℃) W/(m・k) 25 23 27 54
Specific Heat J/(g・k) 0.64 0.66 0.65 0.66
Heat Shock Resistance 550 800 800 900
Volume Resistivity (20℃) Ω・cm >1014 >1014 >1014 >1014

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* Complicated shapes in Sialon ULTRA™ and XICAR™ Sintered Silicon Carbide. * Aluminum Immersion Heaters * Ultrasonic degassing & grain refinement
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