Sialon Extrusion dies

Sialon Extrusion dies

Sialon Extrusion dies

Introducing a new line of sialons (a superior class of ceramics compared to silicon nitride) advanced ceramic extrusion and drawing dies.

At the same time, we introduce our new ultrasonic extrusion dies technology. The combination of this new sialon silicon nitride ceramic die and the ultrasonic technology will result in a up to 70% FASTER production compared to non-ultrasonic treatment. Silicon Nitride ceramic extrusion dies are used for the extrusion and drawing of non-ferrous alloys in the metal extrusion industry. With regards to Sialon ceramics, there is substitution of silicon by aluminum with corresponding atomic replacement of nitrogen by oxygen, to satisfy valency requirements. The resulting ‘solution’ has superior properties to the original pure solvent, syalon, silicon nitride or Si3N4 extrusion dies. Silicon Nitride ceramics have found extensive use in non-ferrous molten metal handling, particularly aluminum and its alloys, including metal feed tubes for aluminum die casting, burner and immersion heater tubes, injector and degassing for nonferrous metals, thermocouple protection tubes, crucibles and ladles.

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Sialon Silicon Nitride Extrusion Dies for the Aluminium Industry

Sialon silicon nitride extrusion dies are engineered for exceptional performance in the demanding aluminium extrusion process. Known for their unmatched durability, these dies are designed to withstand the extreme conditions of high temperatures and high-pressure environments typically encountered in aluminium processing. Made from advanced Sialon materials, these dies offer superior resistance to wear, corrosion, and thermal shock, which leads to longer tool life and reduced maintenance costs.

The unique properties of Sialon silicon nitride ensure that these dies retain their structural integrity and precision even under the most intense operational conditions. Their excellent thermal conductivity aids in consistent temperature regulation, ensuring smoother and more efficient extrusion of aluminium profiles. Furthermore, the low coefficient of friction of Sialon reduces the wear on both the dies and the aluminium material, enhancing the overall quality and finish of the extruded products.

Whether used in standard or complex extrusion applications, Sialon silicon nitride extrusion dies deliver outstanding durability, reducing downtime, and improving production efficiency. Ideal for high-volume aluminium extrusion plants, these dies are a reliable investment that will provide long-term, cost-effective performance.

Material data sheet Sialon (Si3Al3O3N5)

Typical Sialon ULTRA grades

ULTRA-001 ULTRA-002 ULTRA-003 ULTRA-004
Bulk Density g/cm3 3.2 3.1 3.3 3.2
Water Absorption 0 0 0 0
Flexural Strength MPa 580 900 1,020 790
Vickers Hardness HV1 GPa 13.9 12.7 15.0 13.8
Fracture Toughness (SEPB) MPam1/2 4 ~ 5 6 ~ 7 7 6 ~ 7
Young’s Modulus of Elasticity GPa 290 270 300 290
Poisson’s Ratio 0.28 0.28 0.28 0.28
Coefficient of Linear Thermal (40 – 800 °C)
Expansion
×10-6/℃ 3.2 3.4 3.3 3.5
Thermal Conductivity (20℃) W/(m・k) 25 23 27 54
Specific Heat J/(g・k) 0.64 0.66 0.65 0.66
Heat Shock Resistance 550 800 800 900
Volume Resistivity (20℃) Ω・cm >1014 >1014 >1014 >1014

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In molten aluminium baths

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* Complicated shapes in Sialon ULTRA™ and XICAR™ Sintered Silicon Carbide. * Aluminum Immersion Heaters * Ultrasonic degassing & grain refinement
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